Seawater Heat Exchanger Sondex S100 Plate Heat Exchanger Gasket and
Plate for Marine Oil Cooler
S100 Plate Heat Exchanger Construction
| Frame | Plates | Gaskets |
- The heat exchanger consists of a frame plate(head), a pressure
plate(follower), a carrying bar, a lower bar and a column.
Tie(clamping) bolts are used to press the plate package together.
The size and number is depending on the type of heat exchanger.
| - The plate package consists of plates with a groove along the rim of
the plate and around the ports. The number of plates is, as well as
size and dimension, dependant on the thermal output required.
Depending on the application stainless steel or titanium plates
might be used
| - The groove provided in the plates holds the special gasket. The
purpose of this gasket is to prevent intermixing of the media and
leakage to the outside. The gaskets are selected to suit the actual
combination of temperature, chemical resistance and possible other
conditions to be considered. They can be supplied in Viton, Nitrile
or EPDM.
|
S100 Model Plate Heat Exchanger Specification
| Surface Area | 1.0㎡ |
| Plate Theta Angle | 61 ° 121 ° |
| Connection Diameter | 202 mm |
| Plate Corrugate Thickness | 2.6 mm |
| Plate Centre Length* Width | 1489 * 395 mm |
| Plate Shape Length*Width | 1756 * 656 mm |
| Gasket Type | Sonderlock type and Glue Type |
S100 Plate Heat Exchanger Technical Information
| Frame | - Painted frame
- Stainless steel frame, designed for the food and daily industry
- Both frames comes with clamping bolts placed around the frame edge.
|
| Design Pressure | - Painted frames: 1.0/1.5/2.5 Mpa. (145/217/362 PSI)
- Stainless steel frame: 1.0/1.6 Mpa (145/232 PSI)
|
| Intermediate Frames | - Intermediate frames and corner blocks in stainless steel.
|
| Connections | - DN150/6" flange in carbon steel, rubberlined or cladded with AISI
316 or titanium
- DN100/4", DN125/5" and DN150/6" dairy unions
- According to all known standards.
|
| Plate Material | - AISI304/316, 254 SMO and titanium.
- Other materials available on request.
|
| Gaskets | - The gasket is placed in the closed gasket groove, that is formed by
the plates. This design makes the plate suitable for high working
pressures. The plates are strongly guided during the assembly of
the plate heat exchanger. Materials: NBR, EPDM and Viton.
- Other materials available on request.
|
| Extra Equipment | - Safety cover in stainless steel
- Insulating jacket
- Assembling spanner
- Foundation feet for common frame
- Instrument flange
- Thermometer and manometer
|
S100 Plate Heat Exchanger Gasket & Plate Pictures
S100 Frames
| Number of Plates | L(frame length)(mm) | W(mm) | H(mm) | Weigth max,empty(kg) | Connection type |
| S100 IS16 |
| 7-64 | 667 | 770(30.31") | 2198(86.53") | 1805 | DN 200 flange or 8" |
| 65-137 | 1067 | 2194 |
| 138-191 | 1367 | 2489 |
| 192-228 | 1567 | 2689 |
| 229-319 | 2067 | 3188 |
| 320-410 | 2567 | 3692 |
| 411-500 | 3067 | 4193 |
| 501-682 | 4067 | 5204 |
| 683-864 | 5210 | 790(31.10”) | 2505.5(98.64") | 6214 |
| 865-1046 | 6210 | 7267 |
| S100 IS25 |
| 7-61 | 677 | 790(31.10") | 2200.5(86.63") | 2019 | DN 200 flange or 8" |
| 62-133 | 1077 | 2505 |
| 134-186 | 1377 | 2864 |
| 187-222 | 1577 | 3108 |
| 223-311 | 2077 | 3710 |
| 312-400 | 2577 | 4312 |
| 401-490 | 3077 | 4921 |
| 491-668 | 4077 | 6125 |
| 669-847 | 5220 | 790(31.10") | 2505.5(98.64") | 7686 |
| 848-1025 | 6220 | 8944 |
PHE Plate Feature
| FEATURE | ADVANTAGES | WHAT'S IN IT FOR YOU! |
| A | DISTRIBUTION AREA | Efficient Flow Distribution | - Prevents Mal-Distribution
|
| B | CORRUGATED PLATE PATTERN-HEAT TRANSFER AREA | Promotes Turbulence, Minimize Fouling | - Excellent heat recovery effect
- Maximize run time
|
| C | PLATE LOCKING SYSTEMS | "Corner lock" and " bubble lock" concepts ensure a stable and well
aligned plate pack when the unit is closed | - Safe and economic operation
- High serviceability
- Minimum service downtime
|
| D | EASYCLIP GASKET SYSTEM | Bevelled gasket edges easily clip into place using your flingers Stays securely in place and provides high sealing integrity | - Reliable operation
- Easy and quick to replace
- No special tools needed
|
PHE Gasket Type
Please check their are three common model gasket type are aways
used in Sondex brand.
S100 Plate Heat Exchanger in Marine Cooling System
Most Cooling systems are made as central cooling systems, which
means that there is only one or two bigger plate heat exchangers
equipped with titanium plates.
Titanium is the only material that can withstand the aggressive
seawater without corrosion damages on the plates in the heat
exchanger. This means that the central cooler can operate without
problems using seawater as the cooling media for the internal
freshwater cooling system.
The advantage of a central cooler is that the use of the corrosive
seawater is limited to one or two plate heat exchangers, and
thereby the use of exotic material for the plate heat exchanger and
the seawater pipeline is limted to a minimum, which will reduce the
corrosion damage in the cooling system.
The rest of the plate heat exchangers is normally equipped with
stainless steel plates there is no corrosion risk as the heat
exchangers work with freshwater.
| 1. Main Engine | 2.Auxiliary Engine | 3. Heat exchanger for Central Heating | 4. Freshwater Generator |
| 5. Central Cooler | 6. Gear Oil Cooler | 7. Lubricating Oil Cooler, Auxiliary Engine | 8. Lubricating Oil Cooler, Main Engine |
| 9. Seawater Filter | 10. Seawater Pump | 11. Freshwater Pump | |
PHE Problem Solving
If you have problems with your plate type heat exchanger, in most
cases these can be solved by your own personnel. Please find below
a summary of possible problems as well as possible causes and
solutions.
A condition for the continuous proper functioning of your plate
type heat exchanger is in strict compliance with the permissible
values for pressure and temperature mentioned on the name plate.
Exceeding these values, even as a short-lasting pressure peaks will
cause damage to the unit and be the cause of problems.
To avoid costly repairs, we advise you to have the installation
work and maintenance carried out by properly trained personnel. You
can also contact us.
| Problem | Possible Cause | Possible Solution |
| Leakage | At the connections | - Check the rubber liners (if fitted)
- Check the flange gasket(if fitted)
- Check the O-ring
- Fit the pipes tension-free
|
| Mixing of primary and secondary circuit | - Check the plates for holes and/or cracks
|
| In plate package | - Check the assembly
- Check the condition of the gaskets
- Check the proper position of the gasket
|
| The operating Conditions deviate from the specification | - Adjust the operating conditions
|
| Insufficient Capacity | Air in the system | - De-aerate the pipe system
- Check the pipe work for possible air traps
|
| The operating conditions deviate from the specification | - Adjust the operating conditions
|
| The heat exchanger is dirty | |
| The connections have been interchanged | |
| Too high pressure drop | Flow large the design flow | |
| Channels in plate(s) blocked | |
| Incorrect measurements | - Check the pressure indicator
|
| Medium deviating from the design | - Addition of for instance anti-freeze will increase the pressure
drop
|
| Air in the system | - De-aerate the pipe system
- Check the pipe work for possible air traps
|
Plate Heat Exchanger Pictures
M&C Heat Parts Company Profile
M&C Heat Parts Co., Ltd is founded in Wuxi, Jiangsu. M&C is
specialized in designing and manufacturing high quality heat
transfer equipment. The range of products comprises plates &
gaskets, plate heat exchangers, gasketed heat exchangers and brazed
heat exchangers. Thus, as one of the few producers worldwide,
M&C offers solutions with optimum thermodynamic designs for
different industries and virtually all applications.
M&C provide you with one-stop accessories service,
multuple-brand & multiple model alternatives for your choice. We'll
meet all your requirements of plate heat exchanger and keep your
machine running contunously through our rich storage and quick
response.
Moreover, we have a strict quality control and after-sales service
system, from material purchasing to finished product package until
the product received in good condition. Our products have been
widely used all over the world in various fields.
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M&C Plate Heat Exchanger Goods ready to Delivery
