Sondex S41/S41A Plate Heat Exchanger Spare Parts for Chemical
Industry
S41/S41A Model Plate Heat Exchanger Design Principle:
This brand plate range with it's length up to 2.3 meter and up to
extra "long" thermal pattern, will cover many duties up to 350m³/h
in a single pass solution, which means that all connections are on
the head side. This will ensure easy pipe and service work, and by
dismantling the exchanger for service, no pipes need to be removed.
The heat transfer is obtained, when the warm medium transfer energy
through the thin, strong flow plates between the channels and
delivers it to the cold opposing medium without mixing the two
media. Counter-current flow creates the optimal efficiency. The
plate and inlet design allows an effective and easy CIP( Cleaning
In Place) of all "flow" surfaces.
S41/S41A Model Plate Heat Exchanger Specification
| Surface Area | 0.41㎡ |
| Plate Theta Angle | 135 ° 55 ° |
| Connection Diameter | 147 mm |
| Plate Corrugate Thickness | 2.6 mm |
| Plate Centre Length* Width | 890 * 296 mm |
| Plate Shape Length*Width | 1100 * 497 mm |
S41/S41A Plate Heat Exchanger Technical Information
| Frame | - Painted frame
- Stainless steel frame, designed for the food and daily industry
- Both frames comes with clamping bolts placed around the frame edge.
|
| Design Pressure | - Painted frames: 1.0/1.5/2.5 Mpa. (145/217/362 PSI)
- Stainless steel frame: 1.0/1.6 Mpa (145/232 PSI)
|
| Intermediate Frames | - Intermediate frames and corner blocks in stainless steel.
|
| Connections | - DN150/6" flange in carbon steel, rubberlined or cladded with AISI
316 or titanium
- DN100/4", DN125/5" and DN150/6" dairy unions
- According to all known standards.
|
| Plate Material | - AISI304/316, 254 SMO and titanium.
- Other materials available on request.
|
| Gaskets | - The gasket is placed in the closed gasket groove, that is formed by
the plates. This design makes the plate suitable for high working
pressures. The plates are strongly guided during the assembly of
the plate heat exchanger. Materials: NBR, EPDM and Viton.
- Other materials available on request.
|
| Extra Equipment | - Safety cover in stainless steel
- Insulating jacket
- Assembling spanner
- Foundation feet for common frame
- Instrument flange
- Thermometer and manometer
|
S41/S41A Plate Heat Exchanger Gasket & Plate Picture
S41/S41A Frames
| Number of Plates | L(frame length)(mm) | W(mm) | H(mm) | Weigth max,empty(kg) | Connection type |
| S41/S41A IS16 |
| 7-40 | 695 | 640(25.20") | 1546(60.87") | 875 | DN 150 flange or 6" |
| 41-114 | 1095 | 1099 |
| 115-170 | 1395 | 1269 |
| 171-207 | 1595 | 1381 |
| 208-300 | 2095 | 1663 |
| 301-392 | 2595 | 1942 |
| 393-485 | 3095 | 2222 |
| 486-670 | 4095 | 1746(68.70") | 2783 |
| 671-855 | 5095 | 3344 |
| 856-1040 | 6095 | 3904 |
| S41/S41A IS25 |
| 7-38 | 710 | 640(25.20") | 1550(61.02") | 1214 | DN 150 flange or 6" |
| 39-109 | 1110 | 1464 |
| 110-163 | 1410 | 1652 |
| 164-199 | 1610 | 1779 |
| 200-288 | 2110 | 2090 |
| 289-377 | 2610 | 2402 |
| 378-466 | 3110 | 2714 |
| 467-645 | 4110 | 1754(69.06") | 3341 |
| 646-824 | 5110 | 3967 |
| 825-1002 | 6110 | 4592 |
PHE Plate Feature
| FEATURE | ADVANTAGES | WHAT'S IN IT FOR YOU! |
| A | DISTRIBUTION AREA | Efficient Flow Distribution | - Prevents Mal-Distribution
|
| B | CORRUGATED PLATE PATTERN-HEAT TRANSFER AREA | Promotes Turbulence, Minimize Fouling | - Excellent heat recovery effect
- Maximize run time
|
| C | PLATE LOCKING SYSTEMS | "Corner lock" and " bubble lock" concepts ensure a stable and well
aligned plate pack when the unit is closed | - Safe and economic operation
- High serviceability
- Minimum service downtime
|
| D | EASYCLIP GASKET SYSTEM | Bevelled gasket edges easily clip into place using your flingers Stays securely in place and provides high sealing integrity | - Reliable operation
- Easy and quick to replace
- No special tools needed
|
PHE Gasket Type
Please check their are three common model gasket type are aways
used in Sondex brand.
S41/S41A Plate Heat Exchanger Typical Chemcial Industry
Applications
| Bauxite to alumina | Acrylic fibers | Gas/oil/water separation | Distillery pretreatment |
| Chlorine alkaline | Caprolactam (monomer for production of nylon 6) | Oil and gas production | Fermentation |
| Coke oven plant applications | Desulphurization | Polyester | Alcohol/ethanol |
| Soda ash | Ethylene glycol | Polystyrene | Pulp and paper |
| Steel plant applications | Ethylene oxide | PVC | Beet and cane sugar |
| Mining applications | Formaldehyde resins | Alkylation | Textiles |
| Sulphuric acid | Crude oil treatment | MTBE | Metal finishing |
| Titanium dioxide/pigments | Dehydration/desalting | Refinery | Automotive |
| Chloride process | Gas compression | Waste water treatment | |
| Zinc Phosphate | Gas treatment | Viscose (viscose rayon is regenerated cellulose) | |
PHE Problem Solving
If you have problems with your plate type heat exchanger, in most
cases these can be solved by your own personnel. Please find below
a summary of possible problems as well as possible causes and
solutions.
A condition for the continuous proper functioning of your plate
type heat exchanger is in strict compliance with the permissible
values for pressure and temperature mentioned on the name plate.
Exceeding these values, even as a short-lasting pressure peaks will
cause damage to the unit and be the cause of problems.
To avoid costly repairs, we advise you to have the installation
work and maintenance carried out by properly trained personnel. You
can also contact us.
| Problem | Possible Cause | Possible Solution |
| Leakage | At the connections | - Check the rubber liners (if fitted)
- Check the flange gasket(if fitted)
- Check the O-ring
- Fit the pipes tension-free
|
| Mixing of primary and secondary circuit | - Check the plates for holes and/or cracks
|
| In plate package | - Check the assembly
- Check the condition of the gaskets
- Check the proper position of the gasket
|
| The operating Conditions deviate from the specification | - Adjust the operating conditions
|
| Insufficient Capacity | Air in the system | - De-aerate the pipe system
- Check the pipe work for possible air traps
|
| The operating conditions deviate from the specification | - Adjust the operating conditions
|
| The heat exchanger is dirty | |
| The connections have been interchanged | |
| Too high pressure drop | Flow large the design flow | |
| Channels in plate(s) blocked | |
| Incorrect measurements | - Check the pressure indicator
|
| Medium deviating from the design | - Addition of for instance anti-freeze will increase the pressure
drop
|
| Air in the system | - De-aerate the pipe system
- Check the pipe work for possible air traps
|
Plate Heat Exchanger Pictures
M&C Heat Parts Company Profile
M&C Heat Parts Co., Ltd is founded in Wuxi, Jiangsu. M&C is
specialized in designing and manufacturing high quality heat
transfer equipment. The range of products comprises plates &
gaskets, plate heat exchangers, gasketed heat exchangers and brazed
heat exchangers. Thus, as one of the few producers worldwide,
M&C offers solutions with optimum thermodynamic designs for
different industries and virtually all applications.
M&C provide you with one-stop accessories service,
multuple-brand & multiple model alternatives for your choice. We'll
meet all your requirements of plate heat exchanger and keep your
machine running contunously through our rich storage and quick
response.
Moreover, we have a strict quality control and after-sales service
system, from material purchasing to finished product package until
the product received in good condition. Our products have been
widely used all over the world in various fields.
M&C Plate Heat Exchanger Plates & Gaskets Other Models
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M&C Plate Heat Exchanger Goods ready to Delivery
